Control of Continuous Casting Process Based on Two-Dimensional Flow Field Measurements

dc.contributor
dc.contributor.advisor
dc.contributor.authorAbouelazayem, Shereen
dc.contributor.otherHlava Jaroslav, doc. Dr. Ing. Skolitel : 54948
dc.date.accessioned2022-12-20T04:45:21Z
dc.date.available2022-12-20T04:45:21Z
dc.date.committed2018-7-31
dc.date.defense2022-11-11
dc.date.submitted2014-8-1
dc.date.updated2022-11-28
dc.degree.levelPh.D.
dc.description.abstractTwo-dimensional flow field measurement allows us to obtain detailed information about the processes inside the continuous casting mould. This is very important because the flow phenomena in the mould are complex, and they significantly affect the steel quality. For this reason, control based on two-dimensional flow monitoring has a great potential to achieve substantial improvement over the conventional continuous casting control. Two-dimensional flow field measurement provides large amounts of measurement data distributed within the whole cross-section of the mould. An experimental setup of the continuous casting process called Mini-LIMMCAST located in Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Dresden, Germany, is used for this thesis. This thesis examines two alternatives of flow measurement sensors: Ultrasound Doppler Velocimetry (UDV) and Contactless Inductive Flow Tomography (CIFT). Both sensor variants can obtain information on the velocity profile in the mould. Two approaches were considered to create the process model needed for model-based control: a spatially discretized version of a model based on partial differential equations and computational fluid dynamics and a model obtained using system identification methods. In the end, system identification proved to be more fruitful for the aim of creating the model-based controller. Specific features of the flow were parametrized to obtain the needed controlled variables and outputs of identified models. These features are mainly related to the exiting jet angle and the meniscus velocity. The manipulated variables considered are electromagnetic brake current and stopper rod position. Model predictive control in several versions was used as the main control approach, and the results of simulation experiments demonstrate that the model predictive controller can control the flow and achieve the optimum flow structures in the mould using UDV. CIFT measurements can provide similar velocity profiles. However, further technical developments in the CIFT sensor signal processing, such as compensating for the effects of the strong and time-varying magnetic field of the electromagnetic brake on CIFT measurements, are necessary if this sensor is to be used for closed-loop control.cs
dc.description.abstractTwo-dimensional flow field measurement allows us to obtain detailed information about the processes inside the continuous casting mould. This is very important because the flow phenomena in the mould are complex, and they significantly affect the steel quality. For this reason, control based on two-dimensional flow monitoring has a great potential to achieve substantial improvement over the conventional continuous casting control. Two-dimensional flow field measurement provides large amounts of measurement data distributed within the whole cross-section of the mould. An experimental setup of the continuous casting process called Mini-LIMMCAST located in Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Dresden, Germany, is used for this thesis. This thesis examines two alternatives of flow measurement sensors: Ultrasound Doppler Velocimetry (UDV) and Contactless Inductive Flow Tomography (CIFT). Both sensor variants can obtain information on the velocity profile in the mould. Two approaches were considered to create the process model needed for model-based control: a spatially discretized version of a model based on partial differential equations and computational fluid dynamics and a model obtained using system identification methods. In the end, system identification proved to be more fruitful for the aim of creating the model-based controller. Specific features of the flow were parametrized to obtain the needed controlled variables and outputs of identified models. These features are mainly related to the exiting jet angle and the meniscus velocity. The manipulated variables considered are electromagnetic brake current and stopper rod position. Model predictive control in several versions was used as the main control approach, and the results of simulation experiments demonstrate that the model predictive controller can control the flow and achieve the optimum flow structures in the mould using UDV. CIFT measurements can provide similar velocity profiles. However, further technical developments in the CIFT sensor signal processing, such as compensating for the effects of the strong and time-varying magnetic field of the electromagnetic brake on CIFT measurements, are necessary if this sensor is to be used for closed-loop control.en
dc.description.markS
dc.format107
dc.format.extentN/A
dc.identifier.signatureD 202200105
dc.identifier.urihttps://dspace.tul.cz/handle/15240/166881
dc.language.isoan
dc.relation.isbasedon
dc.rightsVysokoškolská závěrečná práce je autorské dílo chráněné dle zákona č. 121/2000 Sb., autorský zákon, ve znění pozdějších předpisů. Je možné pořizovat z něj na své náklady a pro svoji osobní potřebu výpisy, opisy a rozmnoženiny. Jeho využití musí být v souladu s autorským zákonem https://www.mkcr.cz/assets/autorske-pravo/01-3982006.pdf a citační etikou https://knihovna.tul.cz/document/26cs
dc.rightsA university thesis is a work protected by the Copyright Act. Extracts, copies and transcripts of the thesis are allowed for personal use only and at one?s own expense. The use of thesis should be in compliance with the Copyright Act. https://www.mkcr.cz/assets/autorske-pravo/01-3982006.pdf and the citation ethics https://knihovna.tul.cz/document/26en
dc.rights.urihttps://knihovna.tul.cz/document/26
dc.rights.urihttps://www.mkcr.cz/assets/autorske-pravo/01-3982006.pdf
dc.subjectContinuous Castingcs
dc.subjectContactless Inductive Flow Tomographycs
dc.subjectIndustrial controlcs
dc.subjectModel Predictive Controlcs
dc.subjectUltrasound Doppler Velocimetrycs
dc.subjectContinuous Castingen
dc.subjectContactless Inductive Flow Tomographyen
dc.subjectIndustrial controlen
dc.subjectModel Predictive Controlen
dc.subjectUltrasound Doppler Velocimetryen
dc.titleControl of Continuous Casting Process Based on Two-Dimensional Flow Field Measurementscs
dc.titleControl of Continuous Casting Process Based on Two-Dimensional Flow Field Measurementsen
dc.typedisertační prácecs
local.degree.abbreviationDoktorský
local.degree.disciplineTK4
local.degree.programmeElektrotechnika a informatika
local.degree.programmeabbreviationP2612
local.department.abbreviationNTI
local.facultyFakulta mechatroniky, informatiky a mezioborových studiícs
local.faculty.abbreviationFM
local.identifier.authorM17000225
local.identifier.stag44502
local.identifier.verbis
local.identifier.verbisa3a9424a-cd97-463c-bda0-58fc08d40bdd
local.note.administratorsautomat
local.note.secrecyPovoleno ZverejnitPraci Povoleno ZverejnitPosudky
local.poradovecislo105
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