Browsing by Author "PHAN, DUY-NAM"
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- ItemBUILDING DATABASE IN BALANCING KNITTED GARMENT LINES SOFTWARE IN INDUSTRY(Technical University of Liberec, ) THAO, PHAN THANH; PHAN, DUY-NAM; Technická univerzita v LiberciThe garment industry is one of the key industries contributing to the economic growth of Vietnam. Industry 4.0 has significantly altered the operational procedures of conventional enterprises. The implementation of technological, digital, and artificial intelligence applications has increased the global efficacy of corporate governance. To successfully assimilate into the regional and global economies, Vietnamese businesses must enhance their management capabilities and maximize both the quantity and quality of their products. In order to achieve this objective, the authors have conducted research to develop a database of sewing line balancing implemented in Assembly Line Balancing software for two common knitted products, namely Polo- Shirts, and T-Shirts. School of Textile-Leather and Fashion, Hanoi University of Science and Technology (HUST) methods compared and evaluated this result of sewing line balancing of 2 Polo-Shirt and T-Shirt products according to the manual, software, and actual calculation method at 3 enterprises: Star Fashion Company Ltd., Regent Garment Factory Ltd., and Hanoi General Textile Garment Joint Stock Company (Hanosimex). Since then, we have completed the sewing line balancing database for Polo-Shirt and T-Shirt products to row sewing lines for cases in which the path of semi-finished products is both straight and zigzag. The findings of this study can be applied to group conjugation lines and suspended lines transporting semifinished goods. The database has been constructed meticulously and standardized to ensure the diversity, richness, and universality of all product technology structure options applicable to garment companies. The database is utilized in the Assembly Line Balancing software developed by the research team; this is an application-oriented research product that will transfer technology to garment enterprises producing knitwear, assisting them in overcoming current challenges. Reasonable production line layout contributes to optimizing existing production conditions, increasing labor productivity and the efficiency of production organization, and laying the groundwork for the application of digital technology.
- ItemIMPROVE BUILDING DATABASE ON THE OPERATION PROCESS AND PERFORMANCE TIME FOR SEWING OPERATIONS OF KNITTED GARMENT PRODUCTS(Technical University of Liberec, ) THAO, PHAN THANH; PHAN, DUY-NAM; Technická univerzita v LiberciThis paper presents the findings of the study of building and completion of a standard database on the operation process and sewing time for 02 typical products from knitted fabrics, namely Polo-Shirt and TShirt. The study process is carried out based on applying MTM (Methods Time measurement) standard time analysis method and predetermined time system GSD (General Sewing Data). In this research, we have inherited the results from previous studies including Classifying the main parts sewing linkages, formulated sewing technology process and theoretical analysis of the process of manipulating sewing of the main parts, linkages of the 02 classical textile products including Polo-Shirt and T-Shirt by MTM standard time analysis method and GSD predetermined time system; The studies work of the group of authors on the experimental research content determines the simultaneous influence of a group of factors: distance to place the sewing element (cm), the rotation angle of the sewing element (˚), the size of the sewing element, the number of element layers involved in the sewing, the light intensity (lux) and the skills of sewing workers (grade worker) to the sewing time of knitting products and research simultaneous influences of a group of technological factors including: seam length (cm) and stitches per centimeter (stitches/cm), experiment on 4 sewing devices such as 1-needle lockstitch machine, overlock machine (1 needle and 3 threads) and (2 needles and 4 threads), coverstitch machine (2 needles and 3 threads); and with 3 kinds of single jersey fabrics, which are thin, medium, and thick fabrics to sewing time on the machine of Polo-Shirt and T-Shirt products. The above research results show that there is a big difference between the actual values and theoretically calculated values according to MTM method, GSD predetermined time system, the authors have determined a set of adjustment coefficients for the former and the latter for two values of sewing preparation operation time and sewing time on the machine. We have tested the above research results in 03 enterprises: Hanoi Star Fashion Co., Ltd., Tinh Loi Garment Company and Ha Nam Hanosimex Company Limited and received a lot of practical comments from businesses.
- ItemSTATE PROBLEM OF BALANCING SEWING LINE OF INDUSTRIAL KNITTED PRODUCTS(Technical University of Liberec, ) THAO, PHAN THANH; MY, PHAM THI LE; PHAN, DUY-NAM; Technická univerzita v LiberciLine balancing is always a big problem appearing in industrial production. Manual balancing of industrial sewing products takes a long time to give results, which depends on the experience of the sewing line manager, moreover, the efficiency is not necessarily optimal. Digital conversion will help find a solution to balance the sewing line more quickly, accurately, and optimally. This study presents the statements of the problem of balancing knitted garment lines in the industry with the line balancing process according to the method of Hanoi University of Science and Technology (HUST) and BSL-HUST-1 software, which is the software designed and built by our research group. For the balancing calculation, three groups of input data were defined for the comparison of balancing efficiency among the HUST method, the software method, and the method used traditionally by the companies. The line's capacity is determined as the total production amount in a shift, and the shift time is figured accordingly following each factory's rules. The total number of workers is an essential factor. Also, the cycle time is one of the important factors for balancing the sewing line.
- ItemSTUDY THE SELF-CLEANING ABILITY OF ZNO CONTAINED COTTON FABRICS(Technical University of Liberec, ) PHAN, DUY-NAM; THI THAN THUONG, VU; NGUYEN NHAT, TRINH; NGUYEN MINH, TUAN; CAO HONG, HA; MINH THANG, LE; Technická univerzita v LiberciIn this study, ZnO nanoparticles were successfully synthesized by the precipitation method, then immobilized onto cotton fabric. The metal oxide nanoparticle-contained fabric exhibits a self-cleaning effect under ultraviolet (UV) illumination. The nanostructure of the prepared samples was detected using Scanning Electron Microscopy (SEM) analysis. The chemical composition changes of the fabrics before and after the modification were detected using The Fourier transform infrared (FT-IR) and Energy Dispersive X-ray Spectroscopy (EDS). After modification with ZnO nanoparticles, the cotton fabric exerted adsorption and decomposition properties again various chemical compounds. Stains of methylene blue (MB), and methylene orange (MO) were introduced into cotton fabric, under UV light, the dyes were faded and ultimately discolored. The degradation of pigments in the solution happened faster and was expressed by the concentration of dyes decreasing over time through UV-vis measurement results. The self-cleaning ability for MB and MO stained cotton fabrics is evaluated quantitatively over time through the K/S value, which showed a good self-cleaning effect.